SBS Group's top choice for top levels-LGS

For multi-level buildings, it’s becoming increasingly obvious that timber, concrete, and hot-rolled steel aren’t always the best options – especially when it comes to the top floor. That’s why so many developers are now looking for ways to save on time, labour, and costs during the construction process.

Light Gauge Steel - SBS Group's top choice for top levels

The SBS way

Melbourne-based SBS Group is taking advantage of the opportunity that light gauge steel offers, providing smart building alternatives and solutions to builders, architects and contractors across Australia with pre-fabricated light gauge steel framing systems.

In particular, SBS Group specialise in designing and manufacturing pre-fabricated light gauge steel wall and roof truss framing systems for the top level of commercial and multi-residential projects.

They initially began using the FRAMECAD System when they were searching for a smarter solution for precise, engineered steel framing solutions. Importing original architectural drawings into FRAMECAD Detailer and Structure, they design walls and trusses, and are provided with critical layout information for erecting frames on-site.

Framing is manufactured using the FRAMECAD Manufacturing System, which automatically cuts steel to length, and punches holes in the correct place every time – resulting in accurate, straight, and true results.

Panels are then put together by the SBS team, ready to be delivered to the construction site to be erected quickly and easily.

Consistent improvements across projects

By replacing traditional structural steel and timber with cold formed steel framing, the following improvements are achieved:

  • Independent structural steel, timber walls, and roof truss trades are combined into one coordinated system
  • Packing or straightening of walls for plasterboard is no longer required
  • A rust, termite and rot resistant solution
  • With a high strength-to-weight ratio, the use of cold formed steel framing contributes towards reducing overall floor loads
  • Framing is fabricated to exact specifications and delivered direct to site for fast and easy erection
  • The ability to carry plant loads
  • Significant time, cost, and labour savings

So how does that look in context? In the projects below, the top level of each multi-level residential process was constructed utilising SBS Group framing systems, with frames designed and manufactured off site utilising state-of-the-art FRAMECAD technology, then installed quickly and easily, reducing labour, time, and costs.

Mosaica Apartments

LOCATION / Maribyrnong, Victoria

ARCHITECT / Rothelowman

BUILDER / Element Five

FLOOR COUNT / 6

NUMBER OF UNITS / 29

This six level apartment building, built by Element Five with steel framing from SBS Group, combined independent structural steel, timber walls, and roof truss trades. Utilising light gauge steel, the high-strength, engineered wall frames and roof trusses for the top level were delivered straight to site for immediate and fast erection. With framing manufactured to true and accurate site specifications, no packing or straightening of walls for plasterboard was required.

https://sbsgroup.com.au/project/mosaica-apartments/

Summerhill Apartments

LOCATION / Camberwell, Victoria

ARCHITECT / Rothelowman

BUILDER / Cobild

FLOOR COUNT / 4

NUMBER OF UNITS / 15

With a focus on minimising site labour, time, and costs, the SBS framing system made all the difference to the Summerhill Apartments project. A mix of ground floor retail and 15 apartments, this luxury project was sped up through the use of top level wall and roof truss framing, pre-fabricated in SBS Group’s factory to straight, true, and accurate specifications. Using FRAMECAD Detailer and Structure, along with the FRAMECAD Manufacturing System, SBS Group coordinated all stages of the construction process, from design through to delivery of framing. Once on site, these lightweight walls and roof trusses were easily fixed into position – with nearly all the installation able to be completed using only manpower.

https://sbsgroup.com.au/project/summerhill-apartments/

Leopold Stonnington Apartments

LOCATION / Glen Iris, Victoria

ARCHITECT / Ewert Leaf

BUILDER / Project Group

FLOOR COUNT / 3

NUMBER OF UNITS / 18

Even on luxury projects such as Leopold Stonnington, finding cost and time savings is key. To achieve these, pre-fabrication is often the answer. Using their Build SmarterTM system, SBS Group was able to identify savings across the top level wall and roof trusses, balustrades, and feature boxes. Then, utilising the FRAMECAD System, framing was detailed, engineered, and manufactured using light gauge steel, before being delivered directly to the site for installation. The result? Significant cost savings, along with reduced time on site and labour.

https://sbsgroup.com.au/project/leopold-stonnington/

Oslo Apartments

LOCATION / Bentleigh East, Victoria

ARCHITECT / Daryl Pelchen Architect

BUILDER / B Central Constructions

FLOOR COUNT / 5

NUMBER OF UNITS / 29

As the levels stack up, so too do the challenges of building using traditional construction materials. The answer is often light gauge steel. When it came to the Oslo Apartments, SBS Group completed shop drawings, frame layout plans, and engineering (including 1507 certification) in-house, for both loadbearing and non-loadbearing frames. Following the manufacture of framing using the FRAMECAD Manufacturing System, frames were simply delivered, lifted, and installed in sections, resulting in significant time savings.

https://sbsgroup.com.au/project/oslo-apartments/

The Clarindale Apartments

LOCATION / Oakleigh South, Victoria

ARCHITECT / Ausco Group

BUILDER / Ausco Group

FLOOR COUNT / 4

NUMBER OF UNITS / 127

Although concrete was used for the lower levels of this low-rise apartment building, Ausco Group identified an opportunity to utilise the speed and quality of light gauge steel framing for the top level. SBS Group designed and supplied the cold formed steel framing and trusses, integrating with the hot rolled steel and concrete elements to ensure that everything was structurally integrated. This also achieved fire compliance without the need for an alternative design being proposed, speeding up the building permit process. Due to the lightness of the frames, which were manufactured off-site and then delivered, crane time was minimised, with only load in required and the rest being handled manually.

https://sbsgroup.com.au/project/the-clarindale-apartments/

Maison Apartments

LOCATION / Carnegie, Victoria

ARCHITECT / Fender Katsalidis

BUILDER / Ironside Constructions

FLOOR COUNT / 4

SIZE / 2074 m2

NUMBER OF UNITS / 48

Combining award-winning developer Setia with architect Fender Katsalidis resulted in a luxury apartment building like no other at the Maison Apartments, with a focus on quality workmanship and best practice sustainable features. Although traditional timber framing was originally documented, the construction team decided to take advantage of light gauge steel for wall and roof truss framing on the top level to eliminate rotting, twisting, or straightening, and reduce building time. Using the FRAMECAD System, SBS Group fabricated lightweight, staggered stud walls off-site, which were then easily installed without the need for specialised lifting equipment. The use of light gauge steel, instead of a hybrid method of structural steel and timber, led to significant simplification and reduction of building components required to complete the project.

https://sbsgroup.com.au/project/maison-carnegie/

More Customer Story

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  • Light Gauge Steel - SBS Group's top choice for top levels

    For multi-level buildings, it’s becoming increasingly obvious that timber, concrete, and hot-rolled steel aren’t always the best options – especially when it comes to the top floor. That’s why so many developers are now looking for ways to save on time, labour, and costs during the construction process.

  • Mariposa VII, a 7-storey multi-family building

    All 422 load-bearing wall panels for levels three through seven of this 7-story (five levels on two levels of podium) project was fabricated at Douglass Colony's headquarters in Commerce City using FRAMECAD and shipped directly to the jobsite where the building was erected in a total of 40 working days, including all wall panels, flooring systems, and detailing with concrete poured and cured.

  • Dynamic Steel Frame - Creating Australia’s largest LGS apartment building

    Dynamic Steel Frame hold the honour of having constructed the largest light-gauge steel (LGS) three storey apartment building in Australia using the FRAMECAD System. Located in the inner-western suburb of Yarraville, Melbourne, this three-level residential building illustrates how LGS is changing today’s approach to construction

  • Intellisteel’s onsite methodology successfully delivers another assisted living facility

    In the US, the framing industry is changing rapidly. Concrete contractors are becoming a rarity and timber continues to offer challenges due to inferior material and a lack of availability. These days, US construction companies are turning more and more to cold-formed steel (CFS), and FRAMECAD partner Intellisteel is revolutionizing how these steel framed structures are built.

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