Adding eight storeys to an existing 12 storey building from the 70s in the middle of a city brings with it as many challenges as opportunities. Originally planned with timber flooring and joists, the developers soon identified that using these methods would triple the project timeline and push them far beyond their project budget, as each joist would have to be installed one at a time. They started to look at other options, and soon decided on light gauge steel.
“FRAMECAD technology has been a vital part of completing projects and enabling staff to exceed clients’ expectations. No other software can integrate and communicate across other programs. FRAMECAD is the most advanced software/hardware system able to produce fine, detailed, and intricate cold formed steel frames.”Kate O’Donohue, - Dynamic Steel Frame
“The client couldn’t reach the same height without using light gauge flooring cassettes,” shares Kate O’Donohue, Marketing Manager for Dynamic Steel Frame. “Access to the site was limited, it increased the speed of installation, and dramatically reduced the labour onsite. CFS floor cassettes were the best option, both for ease of installation and reducing the overall cost.”
Dynamic Steel Frame got to work. With 100s of hours spent detailing and design integration on FRAMECAD Detailer and Tekla, much of the work was done prior to production. The seamless integration of FRAMECAD detailer with Tekla was an essential part of the process as this assimilation sped up the design process and made the detailing work intuitive and straightforward.
The flooring cassettes consist of the preassembled components that make up the flooring and are craned into position on the build. Each storey of the build consists of 60 cassettes and they are carefully combined together on site. This offsite coordination of joist plumbing, mechanical elements, prefabricated facades, and structural steel was always going to be challenging, so taking this design-led approach was not only vital, but a methodology that provided the project team with confidence and assurance the job would be completed smoothly without error.
“Using 3D IFC files, we were able to coordinate the different scopes of work to one BIM model, allowing all parties to be on the same path and smooth the integration/work flow on-site,” explains Kate. “The FRAMECAD plug in for Tekla has been invaluable, allowing our detailer to export the frames for the job to the BIM model and meaning discrepancies were minimised.”
This design-led approach ensured that the design would suit structural steel and allow plumbing and mechanical penetration into the floor from the beginning, eliminating the need for changes during production.
Dynamic Steel’s two F325iT’s (a 75mm profile and an 89mm profile) were used offsite to precisely manufacture 55.2 tonnes of steel into 4,739 square metres of floor cassettes. Each level was constructed in Dynamic Steels manufacturing plant and took their single shift production team a week to roll and assemble each storey before being transported to site by six semi-trucks per floor resulting in 48 trucks across the build.
Lifting lugs were integrated into the cassettes from the beginning and orientation was marked for ease of crane installation, meaning installation could be completed efficiently once on-site by the team in just 3-4 days per level.
16 weeks was all it took to manufacture the single largest CFS floor cassette project in the world.
For Dynamic Steel Framing, it’s just another example of why they’re so passionate about CFS and the FRAMECAD System, which they’ve now been using for six years.
“Using cold formed steel allows for ease of installation, fast delivery and project completion around 16 weeks. Cold formed steel is fast becoming the preferred building material; we are creating something new and pushing the boundaries of innovation each day. It’s our favourite part of being in this industry,” shares Kate.
“FRAMECAD technology has been a vital part of completing projects and enabling staff to exceed clients’ expectations. No other software can integrate and communicate across other programs. FRAMECAD is the most advanced software/hardware system able to produce fine, detailed, and intricate cold formed steel frames.”
Building 28 school extensions across one of the states in Nigeria is no simple task, but steel framing enables Xerona Michael to take on projects such as this with ease.
Signature Value Homes Limited decided to partner with FRAMECAD, having used their technology on previous projects and appreciated FRAMECAD’s reliability and excellent customer service. FRAMECAD’s advanced, end-to-end design and build system enables the rapid construction of quality buildings, wherever in the world it’s used. Signature Value utilised FRAMECAD’s design software for the full design and detailing of the units, as well as using their machines and software for the build itself.
Stadiums. Hotels. Housing. Infrastructure. Construction sites everywhere. With the FIFA World Cup just behind them, and the Olympics looming in 2016, Brazil has been going through an unprecedented and much publicised building boom.
Just about everywhere else in the world, steel framing is recognised for its many benefits. You can use low skilled workers to put it together and they can’t mess it up. It’s building by numbers – Meccano construction. Also, it’s ant and termite-proof.